Thursday, April 4, 2019

An Open Ecosystem for the Digital Transformation of Industrial Manufacturing Plants


Focus on Feasibility and Benefits


Operations in factories, plants and logistics centers in midmarket and large enterprises are characterized by heterogeneity — with things of many different classes, from many different manufacturers. Proprietary and varying standards in connectivity, data management, IT security and collaboration create additional effort and impede the rapid and comprehensive scaling of Industry 4.0. The founders and members of the Open Industry 4.0 Alliance pledged to provide customers with an open, standards-based, and compatible offering for a product’s entire journey — from the object on the factory floor to service.

Customers can select what they need from a set of modular, compatible and scalable solution and service components. In each case, these build on the core competencies of the founders and members of the alliance and represent a low-risk, manufacturer-independent option from existing and known suppliers in the discrete manufacturing and process engineering industries. The connection to SAP solutions helps ensure that business processes such as manufacturing execution, warehouse management or plant maintenance are collaborative across company boundaries with partner companies.

Open and Interoperable Solution


The open, standards-based offering of the Open Industry 4.0 Alliance includes four modules — Device Connectivity, Edge, Operator Cloud, and Cloud Central — plus an associated service offering. Device Connectivity establishes the connection to the machines and sensors. Edge is the central node for all the important and locally necessary functions in the factory. Operator Cloud is the central node in the customer’s company that an open layer and supports all enterprise-centric functions and applications. Finally, Cloud Central enables the bidirectional exchange of data between companies, such as master data and measurement data from calibrations, as well as information including technical documentation and repair manuals.

The first proofs of concept were completed in 2018, with adaptable and flexible matrix production at KUKA. The aim is to produce additional proofs of concept from members and their customers by mid-2019. The founding members are preparing their first results for the second half of 2019.

What the Project Partners Say


Florian Hermle, Managing Director, Balluff Group: “We want to afford our customers openness and the greatest possible compatibility with our systems, because we are convinced that going it alone in a digital and highly connected world is doomed to failure in the long term. That is why we put our trust in an open ecosystem comprising technology, software and partners, which enables us to support our customers with our innovative integrated solutions on the path to the smart factory. We are therefore pleased to be part of the Open Industry 4.0 Alliance.”

Gerd Hoppe, Corporate Management, Beckhoff: “As an automation provider of open control technology, Beckhoff welcomes the alliance’s initiative to design and propagate an open infrastructure for operators of cloud technologies in the capital goods sector. It makes managing the entire lifecycle of systems and plants significantly easier for operators in the process industries, production technology and logistics.”

About SAP


As the cloud company powered by SAP HANA, SAP is the market leader in enterprise application software, helping companies of all sizes and in all industries run at their best: 77% of the world’s transaction revenue touches an SAP system. Our machine learning, Internet of Things (IoT), and advanced analytics technologies help turn customers’ businesses into intelligent enterprises. SAP helps give people and organizations deep business insight and fosters collaboration that helps them stay ahead of their competition. We simplify technology for companies so they can consume our software the way they want – without disruption. Our end-to-end suite of applications and services enables more than 425,000 business and public customers to operate profitably, adapt continuously, and make a difference.